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Re: copper plated toroids



Original poster: "Jim Lux by way of Terry Fritz <teslalist-at-qwest-dot-net>" <jimlux-at-earthlink-dot-net>

The idea of metal plating stuff for HV gear has come up a lot over the
years.. inner tubes, beachballs, expanded polystyrene foam, papier mache
have all been mentioned and are probably findable in the archives. Another
issue... you're going to need a BIG tank of copper sulfate solution, and
while CuSO4 is cheap, a 4x4x3 foot tankful is going to be quite a pain to
have around.  I seem to recall a discussion of a small trough with a toroid
slowly rotated through it to gradually plate...
Even at hundreds of dollars, aluminum shapes produced metal spinning start
to look pretty attractive (unless you happen to own a plating company)

----- Original Message -----
From: "Tesla list" <tesla-at-pupman-dot-com>
To: <tesla-at-pupman-dot-com>
Sent: Sunday, March 30, 2003 11:15 AM
Subject: Re: copper plated toroids


 > Original poster: "Ed Phillips by way of Terry Fritz <teslalist-at-qwest-dot-net>"
<evp-at-pacbell-dot-net>
 >
 > Tesla list wrote:
 >  >
 >  > Original poster: "by way of Terry Fritz <teslalist-at-qwest-dot-net>"
 > <A123X-at-aol-dot-com>
 >  >
 >  > Having recently been doing some expirementing with copper plating small
 >  > object I was wondering, why not copper plated toroids? Make it from
 > something
 >  > like styrofoam, paint with this special conductive paint made for this
 >  > purpose(tesla-at-pupman-dot-com), then electroplate it to a thickness suitable
for
 >  > toroid use. Copper sulfate isn't very expensive and is easily available
as
 >  > root killer not to mention the solution never needs to be replaced. The
only
 >  > expensive part is the paint but thats still cheap compared to spun
toroids,
 >  > or buying a larger lathe. I'll order some of that paint and try making
a
 >  > small copper plated toroid.
 >  >
 >  > Mark
 >
 > Before ordering the paint calculate how much you'll need and figure out
 > how much it's going to cost!  Aluminum (or even copper) tape will be a
 > lot cheaper.  If you do go the paint route you'll need to fill the cores
 > in the foam completely and sand down to a very smooth surface, then coat
 > the whole thing in some sort of finish which won't "eat up" the foam.
 >
 > Ed
 >
 >