[TCML] Varnish

jhowson4 at comcast.net jhowson4 at comcast.net
Sun Apr 18 10:19:53 MDT 2010


Your right in that I could just pick up a transformer, but that would be less fun than making my own=). 
Maybe I will make a ballast out of this core...I have not decided yet... 

Thanks, 
John "Jay" Howson IV 

----- Original Message ----- 
From: "David Speck" <Dave at davidspeckmd.org> 
To: "Tesla Coil Mailing List" <tesla at pupman.com> 
Sent: Sunday, April 18, 2010 9:58:51 AM GMT -05:00 US/Canada Eastern 
Subject: Re: [TCML] Varnish 

Jay, 

At 15 KV, no varnish, epoxy, or other coating in reasonably thin layers 
is going to be adequate to hold off that kind of voltage. 

You have to design your transformer intrinsically to provide that 
voltage standoff, with an insulating bobbin for the windings of 
sufficient size, conformation, and dielectric strength to keep the HV 
away from the grounded core. Applying a few thousandths of varnish is 
not going to improve the protection appreciably. 

It sounds like you are reinventing a 60 mA neon sign transformer. Would 
it not be easier and faster to pick up one ready made off eBay, or from 
your local neon sign shop? 

Dave 

On 4/18/2010 3:30 AM, jhowson4 at comcast.net wrote: 
> Hey guys, I am attempting a make a 15Kv 1Kva transformer. the core is going to be a tight fit as such I am in need of a good varnish that can withstand the voltage stresses, I was looking for GE-7031 but that seems to be non existent and really expensive. anyone have any suggestions. 
> 
> Thanks, 
> John "Jay" Howson IV 
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