Original poster: "Gerry  Reynolds" <gerryreynolds@xxxxxxxxxxxxx>
Hi All,
I'm in the process of making a 8x32 inch toroid using the heavy 
ducting from McMaster-Carr
I have the toroid formed (ends attached) and I plan to mount an AL 
disc in the center with a little RTV.  I want to fill the 
corrigations with something that can be easily sanded to make 
smooth.  I am planning on using PLASTER_of_PARIS for this purpose 
(done after the center disc is mounted for rigidity).  After sanding 
smooth, I plan on sealing the plaster with a varnish and then adding 
AL tape starting and terminating on the AL disc.
Does anyone see a problem with using the plaster??  Grout is maybe 
another choice for a filler. Ideas welcomed.
Gerry R.