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Re: HV shock modeling for Tesla coils



Original poster: Terrell Fritz <terrellfone@xxxxxxxxxxxxxxxxxxxxxxx>

Hi Bart,

FYI

The original document most of the information is from is here:

http://www.cdc.gov/niosh/pdfs/02-123.pdf

The extended shock effects chart is in this document:

http://easternvoltageresearch.com/datasheets/safety.pdf

Cheers,

        Terry



At 11:08 PM 2/27/2007, you wrote:
Original poster: "Barton B. Anderson" <bartb@xxxxxxxxxxxxxxxx>

Terry,

Excellent document you found!! Dangers of electrical shock is everywhere in todays world. This document you shared, well, I plan to use at work to educate some of the field engineers. I recently finished getting our products Listed and Registered. Quite an ordeal and education for any engineer to go through this. I fought long and hard to make our systems safe (240 VAC, 20A units). 3 years of putting my foot down payed off! The system passed with flying colors (Hi-Pot testing, High Currents on Ground, Temperatures, everything). They did a very detailed measurement and testing. I was quite amazed at the process. High current AC is something new for my field engineers (their knowledge is mostly mechanical). This document will help me educate them.
I understand the SISG concern. Your right. New coilers with little 
or no HV experience (or even electrical experience) can easily head 
the SISG route. I am a prime example. Although I was a degreed 
electronic engineer, I had no high voltage education or experience 
when I started coiling. I started with a pole pig (not the smartest 
route to take)! Luckily, I educated myself here on the list and 
elsewhere. But safety protocols (other than the obvious of not 
touching anything) I was still very green.
The SISG situation is very similar with respect to the dangers. The 
patent thing is expensive (as you know). I personally wouldn't go 
that route unless the product could pay for the patent lawyers. 
Disclaimers are very important and a document of safety protocols 
specific to the SISG may be wise. Standard NEC safety for the 
voltages and currents call out specific safety requirements. It 
would be a good idea to start there for the safety "requirements" 
and incorporate at least the basics into the design. This includes 
safety ground tied to a conductive casing around the electronics, 
wire sizes, high voltage/current wire bends and routing, fusing, 
etc..). Those are some of the type of items to pay attention to.
Take care,
Bart

Tesla list wrote:

Original poster: Terrell Fritz <terrellfone@xxxxxxxxxxxxxxxxxxxxxxx>

Hi,

I recently pulled the PIRANHA SISG web site temporarily off-line until I could improve the safety warnings and data. Since PIRANHA's charging system can be "thrown together" very quickly, I am very concerned that "anyone" could make a powerful (too powerful) system without much "HV safety knowledge". With two old microwave ovens and a screwdriver, I could put it together in about 1/2 hour... The SISG gaps still serve an "entry barrier" for many, but that could change very quickly as fully assembled boards become common...
In studying its safety and possible risks, I ran across this very 
nice safety paper:
http://www.nclabor.com/osha/etta/indguide/ig18.pdf

Page 4 has a simple human body model and a graph that "sort of determines" what various shock levels will do to a person. Such data is easy to simulate with a circuit simulator to find peak and RMS currents that make be delivered to a person in contact with various parts of a Tesla coil system. The "death vs. time" and levels that cause "fibrillation" as opposed to "just stopping" the heart are pretty well explained...
PIRANHA actually delivers far less power than I thought into 
various human fault loads (still easily deadly) but the added load 
is small on fuses and other conventional safety devices.  The 
output arcs still stop, but the circuit "happily" fries the person instead...
So I was wondering if the human model in Figure 1 has a more 
accurate version for voltages in the 5,000 to 25,000 volt 
range?  Also, if there is a larger graph like than in Figure 2 that 
would extend into the 20 amp range?  The graph could be 
extrapolated for 2 orders of magnitude, but that might not be very good.
Hopefully, I can fairly well "predict" the effect of touching 
various parts of the system in an effort to convince people that 
they really need to be "super safe" and fully enclose and insulate 
the thing like "I did" in my design.  I also must ponder the known deaths:
http://hot-streamer.com/TeslaCoils/Misc/Deaths.txt

and what safety measures could be taken "today" to eliminate the possibility of those specific accidents from recurring.
It would be nice if systems like PIRANHA were not only among the 
easiest and most powerful Tesla coils, but also among the "safest"!!
There will be a "temptation" to "skip" the NST and low powered 
coils by the "newbee" especially if systems like PIRANHA are 
"easier and simpler" to make...  I am not sure how to "empress" 
upon them the extreme dangers of such high powered state of the art 
things...  An advanced high powered coil, but the simplest to 
make...  It could be a very "deadly" combination...  Have to figure 
out how to "fix that" ;-)
All thoughts, public and private, welcome ;-)))  I guess it is time 
to push the safety warnings to "another level" now that we are 
getting "too good" at this stuff ;-)
Cheers,

   Terry

BTW - Interesting reading:

http://www-training.llnl.gov/training/hc/HVResearch/Grounding.html

http://pad39a.com/gene/shock.html

BBTW - I might have to "push" the "PIRANHA" trademark and patent thing now... In today's world market, that is typically worthless... But it does provide significant leverage in the case of the "abuse" of the technology...