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Re: [TCML] RSG Cooling - was - a new coil being born + PICTURES



Hi Adam,

This is related to the recent "Gaps" thread (BTW, there was a transcription error in the table I showed for 2nd notch quenching). You can get a ballpark estimate if you know how well your coils is quenching. First notch quenching (a single Primary --> Secondary energy transfer followed by quenching) is an ideal quench). Spark gap coils usually don't quench on the first primary current notch. Most well designed SG coils begin quenching on the 2nd or 3rd notch (or worse). Also, in well designed coils, about 15% of the system energy is lost in the gap during a complete P -->S energy transfer or S --> P transfer (if the gap fails to quench). The "worst case" gap loss, as a percentage of bang size, can thus be estimated depending on which notch you're quenching at:

Primary   Percent of bang
Current   energy being lost
 Notch:   within the gap (X)
=======   ================
  1		15%	   	
  2		39%
  3		56%
  4		68%
  5		77%

You can take the above quenching factor (X) and multiply it by bang size and BPS to arrive at the "worst case" power dissipated by the spark gap:

Wgap = X * Bang Size * BPS  (watts)

As mentioned, the above will be worst case. Actual gap dissipation will be a somewhat less when your coil is breaking out. As heavy streamer loading removes significant system energy, quenching becomes easier, and solid ground strikes result in an immediate quench. It's not unusual to see a system that initially quenches at the 3rd or 4th notch improve to 2nd notch and even intermittent 1st notch quenching when the coil is really cooking at full power. The converse is also true - poor tuning or no breakout will cook your gap electrodes.

Bert
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Yurtle Turtle wrote:
This thread got me thinking... Is there any consensus over
"approximately" how much power is lost (heat I need to remove)
through a rsg? I have a 10" pig/coil I usually run at around 10 kVA
with a "four gap" rotary. If I were to try and design a cooling
system, what would a good rating be for watts to dissipate? I
probably run around 400 - 480 bps with a 100 nF cap. I wanted to
check the Joules per bang, but hot-streamer is down and that's where
I have my specs.

Adam

--- On Tue, 7/29/08, Jeremy Scott <supertux1@xxxxxxxxx> wrote:

From: Jeremy Scott <supertux1@xxxxxxxxx> Subject: Re: [TCML] a new
coil being born + PICTURES To: "Tesla Coil Mailing List"
<tesla@xxxxxxxxxx> Date: Tuesday, July 29, 2008, 11:05 AM



It'll be interesting to see how hot it gets.
Yeah I thought that might be an issue too but I'm not too
concerned. The purpose of the ballast is to ramp up to full power slowly so most of the time the core won't even be in. I built
everything for 50A but realistically I'll probably only run it at
30A. (#10 wire in the ballast.)

Here's some of the  50A 220V cables I'm
going
to use. TIP: Recreational
vehicle (RV)  stores are a great supply for 50A
extention cables.


That's a great tip, thanks!

Maxwell Caps. I've had these for awhile. 100KV
@
10nF.

I can easily short out the last capacitor for 70KV
@
15nF:

http://mywebspace.wisc.edu/jeremyscott/web/MaxCaps.JPG


I hope those outside terminals don't come too
close to
all that pretty wood!
They actually go through the wood on the ends of the box and there
are two screws that I crank down to sandwich the bank together.
When I want to take a capacitor out, I loosen the press and stick
some wire in there to short out one of the capacitors then tighten
it again. Is that bad? I've used this capacitor bank before without
problems, and I coat the exposed terminals with polyurethane for an
extra little bit of insulation. (Home Depot has this liquid rubber
stuff I want to try, but it's ugly orange.)





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