Hi Brandon,
Matt was NOT saying that you CAN'T operate a Tesla coil with primary  
voltage in this range, he was simply citing the chal-
lenges associated with using the higher voltages (and he is 100%
correct). Scot (bunykiller) does operate his coil with up to 32 kV  
primary voltage and he has also cited some of these
same challenges that he had to overcome to operate his coil
like this. If you already have a 36 kV transformer and it is the
major cost of your system, then I would say go ahead and go
for it, assuming that you can also obtain/purchase capacitor(s)
that will handily withstand that much voltage. Just be aware
of the difficulties involved with using primary circuit voltages of   
>20 kV.
David Rieben
----- Original Message ----- From: "Brandon Hendershot" <mrbrandman@xxxxxxx 
>
To: "Tesla Coil Mailing List" <tesla@xxxxxxxxxx>
Sent: Thursday, January 07, 2010 5:32 PM
Subject: Re: [TCML] primary voltage
Hi Matt,
Reading your post was kind of disturbing! You said all that  
happens  somewhere inbetween 30 and 100 kV?Is there a tighter more  
precise  range you know of? Because my coils primary circuit  
voltage will be  hovering around 36kV. Should I be too worried  
about insulating every  little point and wire? If it matters at  
all, I'm installing a Terry  filter too. Those chunky resistors  
won't affect the issue much I assume?
Thanks,
Brandon
On Jan 7, 2010, at 1:13 PM, mddeming@xxxxxxx wrote:
Hi Kevin,
While some people have experimented with primary voltages in to   
30-100 kV range, there are several distinct problems with primary   
voltages much above 15 kV (rms).
1) Costs: The number of caps in an MMC goes up as the square of  
the  voltage (twice V = 4 x number of caps). Above ~15 kV you are  
also  talking custom-made transformers: Cost and weight increase   
exponentially with voltage.
2) Corona problems: above about 20 kV, every point, twist, kink,   
bend, or screw head in the primary wiring becomes a source of  
corona  leakage which is power lost.(but the blue glow looks  
"cool".to  some). These losses increase rapidly with voltage level.
3) Insulation  breakdown: most HV wire tops out at 30-40 kV then  
you  start needing to get into X-ray equipment cables, or custom,  
or home- made cables made from coax. Even wire run through plastic  
tubing  starts to have problems at higher voltages.
4) Unintended Coupling: as voltages go up, there is an ever   
increasing tendency of currents in the wire to couple  
capacitively  or inductively to nearby objects and power,  
telephone,etc. lines,  charging them to "unpleasant" levels and  
wasting spark energy doing  it.
In short, it is much more cost, weight, and safety efficient to  
keep  primary voltages at the level of mass-produced transformers  
and  minimize the number of caps needed to still keep a good  
working  margin.
Hope this helps,
Matt D.
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