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Re: [TCML] TAR
Hi Ed,
I'm not sure where to get the compound used say in NST's, but there are 
vast resources of manufacturers that manufacturer electronic grade 
potting compounds. Thermal conductivity, hardness, and flammability, are 
a few parameters to consider. They also make compounds for HV use (I 
think a silicone base).  Here is a site that does pretty well at 
explaining the various compounds available. Problem #1 is cost.
http://www.pottingsolutions.com/
At work, we had issues with corrosion in an electronic box used on city 
buses in a particular model where the box was subjected to "massive 
moisture". I redesigned the board with vertical fuse towers (1.75" ht) 
and used an electronic grade potting compound with a low hardness (like 
a soft rubber). It is simply a 2 part epoxy poored in the box to 1/4" 
below the top of the fuse towers. In this case, I used a low hardness 
epoxy to prevent surface mount components from ripping off the board 
during cure and shrinkage. In a transformer potting application, that 
would be going overboard.
Anyway, it is a good idea to call and talk with the experts if you are 
really seeking a potting compound. They could give the best advice about 
this.
Take care,
Bart
Ed Phillips wrote:
   Does anyone know where to get the type of black "tar" used to pot 
transformers?  Does anyone know the actual temperature at which it's 
poured into the transformers?  Did a web search but got nowhere and 
suspect that roofing tar or pitch probably isn't suitable.  I want to 
pot a couple of GMHEI transformers in a cylinder to simulate the 
secondary of a "spark coil" and don't want to mess with oil or the 
like.  Paraffin wax doesn't work, at least for me, because of too many 
bubbles - I've tried pretty hard to get rid of them [with the 
exception of vacuum] without much luck.
Ed
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