Hi Ed,
I'm not sure where to get the compound used say in NST's, but there 
are vast resources of manufacturers that manufacturer electronic grade 
potting compounds. Thermal conductivity, hardness, and flammability, 
are a few parameters to consider. They also make compounds for HV use 
(I think a silicone base).  Here is a site that does pretty well at 
explaining the various compounds available. Problem #1 is cost.
http://www.pottingsolutions.com/
At work, we had issues with corrosion in an electronic box used on 
city buses in a particular model where the box was subjected to 
"massive moisture". I redesigned the board with vertical fuse towers 
(1.75" ht) and used an electronic grade potting compound with a low 
hardness (like a soft rubber). It is simply a 2 part epoxy poored in 
the box to 1/4" below the top of the fuse towers. In this case, I used 
a low hardness epoxy to prevent surface mount components from ripping 
off the board during cure and shrinkage. In a transformer potting 
application, that would be going overboard.
Anyway, it is a good idea to call and talk with the experts if you are 
really seeking a potting compound. They could give the best advice 
about this.
Take care,
Bart
Ed Phillips wrote:
   Does anyone know where to get the type of black "tar" used to pot 
transformers?  Does anyone know the actual temperature at which it's 
poured into the transformers?  Did a web search but got nowhere and 
suspect that roofing tar or pitch probably isn't suitable.  I want to 
pot a couple of GMHEI transformers in a cylinder to simulate the 
secondary of a "spark coil" and don't want to mess with oil or the 
like.  Paraffin wax doesn't work, at least for me, because of too 
many bubbles - I've tried pretty hard to get rid of them [with the 
exception of vacuum] without much luck.
Ed
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