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Re: [TCML] charging reactors
Hi Kurt and All (thanks for all your replies),
I looked at all the formula's given and they all appear to be Wheeler 
from an air core inductance derivation. The formula that I used, I'm not 
sure of it's nature, but it is far off. However, the proline calculator 
is still significantly off as well from these Wheeler formula's by about 
1H for the coil example I used. In my spreadsheet, layers are an input 
and used to determine total turns. Although the calculators turns and 
layers match my own, the Wheeler formula shows 3.95H where proline shows 
5H. So, there is something else proline is looking at. However, the 
Wheeler formula (however you use it), is an air core multilayer coil 
formula.
A magnetic mass such as ferrite, iron, or various composites will vary 
permeability substantially. While researching this aspect, the following 
formula was predominant:
L=(0.4*pi*µ*N^2 *A*10^-8 )//l/
where:
L=inductance (henries)
µ=core permeability
N=number of turns
A=core across section (cm^2 )
/l/=magnetic path length(cm)
The permeability of cores can vary widely, so one has their work cut out 
for them using a magnetic core.
But as Kurt mentioned, maybe an air core inductor would suffice. This 
would certainly make the coil design far easier and L far more 
manageable. Considering the low current, it just might be the way to do it.
Take care,
Bart
Kurt Schraner wrote:
Hi,
Bart, I apparently seem using the same formula as the guy on 
http://www.pronine.ca/multind.htm
The formula seems to stem from the radio amateurs handbook. I took 
mine from:
ARRL Handbook 1957 / p27
a=avg.diameter in inches = (Di+Da)/2
b=length of winding in inches
c=radial depth of winding in inches = (Da-Di)/2
L[uH]=(0.2*a^2*n^2)/(3*a+9*b+10*c)
I've verified it's results on my induction coils (without core, of 
course), and it works well, i.e.:
My 26k turns induction coil secondary: measured 15.15H; calc. 15.09H; 
Error 0.42%
My 48k turns induction coil secondary: measured 49.8  H; calc. 47.7  
H; Error 4.22%
More precise methods could probably been taken from NBS circular 74, 
but the above is about within the precision of my LCR meter.
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