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Re: Big Toroids, collective conscious brain storm



Original poster: "Nick Field - HVFX Ltd." <nick.field@xxxxxxxxxx>

Finn,

This is actually quite close to a process called 'rotational moulding' which is commonly used for making large plastic parts.

Only major difference is that the tool is normally steel or aluminium, and the process relies on a bulk plastic being heated inside the tool.

I think to avoid distortion a stiffer tool than a tractor inner tube would be needed. Perhaps take a fibreglass moulding from one to provide a female mould?

Safe Coiling,

Nick

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Tesla list wrote:
Original poster: Finn Hammer <f-h@xxxx>
I haven`t tried it, so this is pure speculation offered in the spirit of a collective brainstorming.
Somehow I feel it ought to be possible to
1. inflate tractor tube
2. introduce polyurethane foam
3. tumble and turn the tube to get foam to adhere to all surfaces of inside of tube
4. leave to cure, and perhaps form hollow toroid
5. sacrifice tube to toroid by performing caesarean section
6. worship toroid, and apply finish.
Cheers, Finn Hammer
Tesla list wrote:

Original poster: "Jim Mora" <jmora@xxxxxxxxxxx>



-----Original Message-----
From: Tesla list [mailto:tesla@xxxxxxxxxx]
Sent: Tuesday, September 12, 2006 7:35 AM
Hello all,

Lets use the List group consensus to brain storm a way to make an economical
large toroid within reasonable effort that is strong, light, and smooth
enough to do the Saint Vitas Dance.

My limited experience proves that attaching a smaller diameter, say 4" minor
of  dyer duct by 18 or 19" (scale as needed) added surprising plane rigidity
to the 8" x 32"+ business end toroid with dual pizza pans center. This
clearly reinforces the top hat which is still reasonably horizontal with no
visible plane distortions.

Ok, so we are down to the filling the ridges, and dent deterrent.

Bondo.

I grew up in Illinois, and became proficient in rust repair. It is very
formable and reducible in early set stages. Hey, there have to be more
solutions out there in today's high tech, divisive chemistry and epoxies.

I have to believe that there is spray on, reasonably low resistance coatings
at our voltage outputs.

Ideas folks?

Jim Mora
"Better Living through Science"





To: tesla@xxxxxxxxxx
Subject: Re: Big Toroids

Original poster: Gomez Addams <gomezaddams@xxxxxxxxx>


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